This manual covers the Hyster Electric Forklift Truck Type C098, specifically models E3.50XL (E70XL), E4.00XL (E80XL), E4.50XL (E100XL), E4.50XLS (E100XLS), and E5.50XL (E120XL) with serial numbers prior to C098V06228X and excluding specific serial numbers. These heavy-duty electric forklifts are designed for demanding industrial applications, emphasizing reliability and operational efficiency. The engineering quality of Hyster forklifts ensures robust performance in challenging environments, with a focus on integrated drive systems, advanced motor controllers, and durable construction.
This comprehensive workshop manual provides essential information for the maintenance, repair, and troubleshooting of your Hyster electric forklift. It includes detailed operational guidance, maintenance procedures, repair instructions, troubleshooting guides, electrical schematics, and technical specifications. The manual covers a wide range of systems including the frame, drive axle, brake system, hydraulic system, and various motor controller types (EV-100, EV-200, EV-100ZX). Its purpose is to equip technicians and service personnel with the necessary knowledge to maintain the forklift’s optimal performance and longevity.
Original Illustrated Factory Workshop Manual for Hyster Electric Forklift Truck Type C098.
Original factory manuals for Hyster Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
E3.50XL (E70XL) SN before C098V06228X
E4.00XL (E80XL) SN before C098V06228X
E4.50XL (E100XL) SN before C098V06228X
E4.50XLS (E100XLS) SN before C098V06228X
E5.50XL (E120XL) SN before C098V06228X
excluded SN: 5901,5956,5959,6105,6213,6214
Language: English
Format: ZIP, contained Set of PDF Manuals:
FRAME
DC MOTOR MAINTENANCE
DRIVE AXLE, SPEED REDUCER and DIFFERENTIAL
STEERING CONTROL UNIT (ROSS HGF)
STEERING AXLE
STEERING SYSTEM
BRAKE SYSTEM
HYDRAULIC SYSTEM
MAIN CONTROL VALVE
TILT CYLINDERS
INSTRUMENT PANEL INDICATORS and SENDERS
EV-100 MOTOR CONTROLLER-DESCR /OPER
EV-100 MOTOR CONTROLLER-REPAIR
EV-100 MOTOR CONTROLLER-TROUBLESHOOTING
EV-200 MOTOR CONTROLLER-OPER /REPAIR
EV-100/200LX MOTOR CONTROLLER and HAND SET
ELECTRICAL SYSTEM (trucks with controllers prior to ZX)
EV-100ZX SCR MOTOR CONTROLLER-DESCR /REPAIR
ELECTRICAL SYSTEM (trucks with ZX controllers)
EV-100ZX SCR MOTOR CNTLR PARAMETER TABLES
EV-100ZX TROUBLESHOOTING/ADJUSTMENTS
INDUSTRIAL BATTERY
BATTERY INDICATORS
LIFT CYLINDERS
VISTA MASTS
INCH (SAE) and METRIC FASTENERS
PERIODIC MAINTENANCE
CAPACITIES and SPECIFICATIONS
DIAGRAMS-EV100/200 MOTOR CONTROLLER
DIAGRAMS-EV100/200LX MOTOR CONTROLLER
DIAGRAMS-EV100ZX MOTOR CONTROLLER
Original Illustrated Factory Workshop Manual for Hyster Electric Forklift Truck Type C098.
Original factory manuals for Hyster Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
E3.50XL (E70XL) SN before C098V06228X
E4.00XL (E80XL) SN before C098V06228X
E4.50XL (E100XL) SN before C098V06228X
E4.50XLS (E100XLS) SN before C098V06228X
E5.50XL (E120XL) SN before C098V06228X
excluded SN: 5901,5956,5959,6105,6213,6214
Language: English
Format: ZIP, contained Set of PDF Manuals:
FRAME
DC MOTOR MAINTENANCE
DRIVE AXLE, SPEED REDUCER and DIFFERENTIAL
STEERING CONTROL UNIT (ROSS HGF)
STEERING AXLE
STEERING SYSTEM
BRAKE SYSTEM
HYDRAULIC SYSTEM
MAIN CONTROL VALVE
TILT CYLINDERS
INSTRUMENT PANEL INDICATORS and SENDERS
EV-100 MOTOR CONTROLLER-DESCR /OPER
EV-100 MOTOR CONTROLLER-REPAIR
EV-100 MOTOR CONTROLLER-TROUBLESHOOTING
EV-200 MOTOR CONTROLLER-OPER /REPAIR
EV-100/200LX MOTOR CONTROLLER and HAND SET
ELECTRICAL SYSTEM (trucks with controllers prior to ZX)
EV-100ZX SCR MOTOR CONTROLLER-DESCR /REPAIR
ELECTRICAL SYSTEM (trucks with ZX controllers)
EV-100ZX SCR MOTOR CNTLR PARAMETER TABLES
EV-100ZX TROUBLESHOOTING/ADJUSTMENTS
INDUSTRIAL BATTERY
BATTERY INDICATORS
LIFT CYLINDERS
VISTA MASTS
INCH (SAE) and METRIC FASTENERS
PERIODIC MAINTENANCE
CAPACITIES and SPECIFICATIONS
DIAGRAMS-EV100/200 MOTOR CONTROLLER
DIAGRAMS-EV100/200LX MOTOR CONTROLLER
DIAGRAMS-EV100ZX MOTOR CONTROLLER