This manual covers the Linde Pallet Truck Type 365, specifically the L16 Ex model, an electric pallet truck designed with explosion-protected features. Certified according to ELEX-V and Directive 94/9/EC (ATEX 100a), this vehicle is engineered for safe operation in potentially explosive atmospheres. Its robust construction and specialized electrical systems, including flameproof enclosures and intrinsically-safe circuits, highlight Linde's commitment to reliability and safety in demanding industrial environments. The truck's design emphasizes a unique focus on explosion protection technology, making it suitable for specialized applications where stringent safety standards are paramount.
This Factory Service Training Manual provides comprehensive information for service technicians, maintenance personnel, and engineers working with this specialized equipment. It details critical areas such as the electrical system with its explosion protection components, the drive and hydraulic systems, chassis, braking, and controls. The manual includes detailed procedures for inspections, maintenance, replacement of parts like motor brushes, and assembly/disassembly of key components. With its advanced technical depth and focus on Ex-rated systems, this manual serves as an essential resource for ensuring the safe, effective, and compliant operation and repair of the Linde L16 Ex pallet truck, thereby minimizing downtime and maintaining operational integrity.
Original Illustrated Factory Service Training (Workshop) Manual for Linde Pallet Truck Type 365 Explosion Protected.
Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck
Covered models:
L16 Ex
Format: PDF, 119 Pages
Language: English
Contents:
General information
Rules
Inspections of explosion-protected systems and industrial trucks certified by PTB according to ELEX-V
Inspections of explosion-protected systems and industrial trucks certified acc. to directive 94 / 9 / EC
Explosion protection measures on the truck
Battery
Drive wheel
Brake
Forks
Electrical installation
Instruments
Torque settings for screws used with flameproof enclosure covers
Special tools
1. Drive - Motor
1.1 Drive motor
1.1.1 Technical data
1.2 General information
1.3 Inspection and replacement of the motor brushes
1.3.1 Drive motor installation
3. Chassis
3.1 Load wheels
3.2 Stabilizerwheel
3.2.1 Height adjustment
4. Steering system and wheels
4.1 Drive wheel
4.1.1 Checking the drive wheel leakage resistance
5. Controls
5.1 Traction control
5.2 Lift and free lift control
6. Electrical system
6.1 Flameproof enclosures
6.1.1 Maintenance of flameproof enclosures
6.1.2 Control enclosure
6.1.3 Checking the PG glands
6.1.4 Checking electric cables for condition and tightness
6.2 Checking the electrical system insulation resistance
6.2.1 Ex insulation monitoring procedures and determination of limits
6.2.1.1 General information
6.2.2 Insulation monitor (94/9/EC)
6.2.2.1 Checking insulation monitor 1A2
6.2.2.2 Insulation monitor circuit diagram
6.2.3 Insulation resistance test
6.3 Intrinsically-safe circuits
6.4 Operation and description of switch amplifiers (ELEX-V version)
6.4.1 General schematic diagram of a switch amplifier
6.4.2 Functional test of switch amplifiers
6.5 Operation and description of switch amplifiers (94/9/EC version)
6.5.1 General schematic diagram of a switch amplifier
6.5.2 Functional test of switch amplifiers
6.6 Renewal of switch amplifiers (ELEX-V and 94/9EC)
6.7 Operation and description of Zener barriers (ELEX-V version)
6.7.1 Terminal designations of Zener barriers
6.7.2 General schematic diagram of Zener barriers
6.8 Operation and description of Zener barriers (94/9EC version)
6.8.1 Terminal designations of Zener barriers
6.8.2 General schematic diagram of Zener barriers
6.9 Checking the Zener barrier internal resistors
6.10 Power supply
6.11 Monitoring unit V4
6.12 Wiring diagrams
6.12.1 L16 EX with driver's platform and mechanical brake according to ELEX-V
6.12.1.1 Intrinsically-safe circuits of L16 EX with electric brake and platform according to ELEX-V
6.12.1.2 Terminal strip X2 - Non-intrinsically-safe circuits
6.12.2 L16 EX with electric brake and platform according to ELEX-V with ATEX composite instrument
6.12.2.1 Intrinsically-safe circuits of L16 EX with electric brake and platform according to ELEX-V with ATEX composite instrument
6.12.2.2 Terminal strip X2 - Non-intrinsically-safe circuits
6.12.2.3 Terminal strip X3 - Intrinsically-safe circuits
6.12.3 L16 EX with electric brake according to ELEX-V with ATEX composite instrument
6.12.3.1 Intrinsically-safe circuits of L16 EX with electric brake according to ELEX-V
6.12.3.2 Terminal strip X2 - Non-intrinsically-safe circuits
6.12.3.3 Terminal strip X3 - Intrinsically-safe circuits
6.12.4 L16 EX with electric brake according to 94/9/EC with ATEX composite instrument
6.12.4.1 Intrinsically-safe circuits of L16 EX with electric brake according to ELEX-V and ATEX composite instrument
6.12.4.2 Terminal strip X2 - Non-intrinsically-safe circuits
6.12.4.3 Terminal strip X3 - Intrinsically-safe circuits
6.12.5 L16 EX with electric brake and auxiliary hydraulics according to ELEX-V with ATEX composite instrument
6.12.5.1 Intrinsically-safe circuits of L16EXwith electric brake and auxiliary hydraulics according to ELEX-V with ATEX composite instrument
6.12.5.2 Terminal strip X2 - Non-intrinsically-safe circuits
6.12.5.3 Terminal strip X3 - Intrinsically-safe circuits
6.12.6 L16EX with electric brake according to 94/9EC (ATEX 100a) with ATEX composite instrument and insulation monitor
6.12.6.1 Intrinsically-safe circuits of L16EX with electric brake according to 94/9EC (ATEX 100a) with ATEX composite instrument and insulation monitor
6.12.6.2 Terminal strip X2 - Non-intrinsically-safe circuits
6.12.6.3 Terminal strip X3 - Intrinsically-safe circuits
6.12.6.4 Insulation monitor of L16 EX with electric brake according to 94/9EC (ATEX 100a)
6.13 Layout of EX related components
6.14 Layout of components in control enclosure
7. Pump motor - Hydraulic system
7.1 Technical data
7.2 Motor brush inspection and replacement
7.2.1 Flameproof encosure removal and installation
Original Illustrated Factory Service Training (Workshop) Manual for Linde Pallet Truck Type 365 Explosion Protected.
Original factory manuals for Linde Forklift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate and repair your truck
Covered models:
L16 Ex
Format: PDF, 119 Pages
Language: English
Contents:
General information
Rules
Inspections of explosion-protected systems and industrial trucks certified by PTB according to ELEX-V
Inspections of explosion-protected systems and industrial trucks certified acc. to directive 94 / 9 / EC
Explosion protection measures on the truck
Battery
Drive wheel
Brake
Forks
Electrical installation
Instruments
Torque settings for screws used with flameproof enclosure covers
Special tools
1. Drive - Motor
1.1 Drive motor
1.1.1 Technical data
1.2 General information
1.3 Inspection and replacement of the motor brushes
1.3.1 Drive motor installation
3. Chassis
3.1 Load wheels
3.2 Stabilizerwheel
3.2.1 Height adjustment
4. Steering system and wheels
4.1 Drive wheel
4.1.1 Checking the drive wheel leakage resistance
5. Controls
5.1 Traction control
5.2 Lift and free lift control
6. Electrical system
6.1 Flameproof enclosures
6.1.1 Maintenance of flameproof enclosures
6.1.2 Control enclosure
6.1.3 Checking the PG glands
6.1.4 Checking electric cables for condition and tightness
6.2 Checking the electrical system insulation resistance
6.2.1 Ex insulation monitoring procedures and determination of limits
6.2.1.1 General information
6.2.2 Insulation monitor (94/9/EC)
6.2.2.1 Checking insulation monitor 1A2
6.2.2.2 Insulation monitor circuit diagram
6.2.3 Insulation resistance test
6.3 Intrinsically-safe circuits
6.4 Operation and description of switch amplifiers (ELEX-V version)
6.4.1 General schematic diagram of a switch amplifier
6.4.2 Functional test of switch amplifiers
6.5 Operation and description of switch amplifiers (94/9/EC version)
6.5.1 General schematic diagram of a switch amplifier
6.5.2 Functional test of switch amplifiers
6.6 Renewal of switch amplifiers (ELEX-V and 94/9EC)
6.7 Operation and description of Zener barriers (ELEX-V version)
6.7.1 Terminal designations of Zener barriers
6.7.2 General schematic diagram of Zener barriers
6.8 Operation and description of Zener barriers (94/9EC version)
6.8.1 Terminal designations of Zener barriers
6.8.2 General schematic diagram of Zener barriers
6.9 Checking the Zener barrier internal resistors
6.10 Power supply
6.11 Monitoring unit V4
6.12 Wiring diagrams
6.12.1 L16 EX with driver's platform and mechanical brake according to ELEX-V
6.12.1.1 Intrinsically-safe circuits of L16 EX with electric brake and platform according to ELEX-V
6.12.1.2 Terminal strip X2 - Non-intrinsically-safe circuits
6.12.2 L16 EX with electric brake and platform according to ELEX-V with ATEX composite instrument
6.12.2.1 Intrinsically-safe circuits of L16 EX with electric brake and platform according to ELEX-V with ATEX composite instrument
6.12.2.2 Terminal strip X2 - Non-intrinsically-safe circuits
6.12.2.3 Terminal strip X3 - Intrinsically-safe circuits
6.12.3 L16 EX with electric brake according to ELEX-V with ATEX composite instrument
6.12.3.1 Intrinsically-safe circuits of L16 EX with electric brake according to ELEX-V
6.12.3.2 Terminal strip X2 - Non-intrinsically-safe circuits
6.12.3.3 Terminal strip X3 - Intrinsically-safe circuits
6.12.4 L16 EX with electric brake according to 94/9/EC with ATEX composite instrument
6.12.4.1 Intrinsically-safe circuits of L16 EX with electric brake according to ELEX-V and ATEX composite instrument
6.12.4.2 Terminal strip X2 - Non-intrinsically-safe circuits
6.12.4.3 Terminal strip X3 - Intrinsically-safe circuits
6.12.5 L16 EX with electric brake and auxiliary hydraulics according to ELEX-V with ATEX composite instrument
6.12.5.1 Intrinsically-safe circuits of L16EXwith electric brake and auxiliary hydraulics according to ELEX-V with ATEX composite instrument
6.12.5.2 Terminal strip X2 - Non-intrinsically-safe circuits
6.12.5.3 Terminal strip X3 - Intrinsically-safe circuits
6.12.6 L16EX with electric brake according to 94/9EC (ATEX 100a) with ATEX composite instrument and insulation monitor
6.12.6.1 Intrinsically-safe circuits of L16EX with electric brake according to 94/9EC (ATEX 100a) with ATEX composite instrument and insulation monitor
6.12.6.2 Terminal strip X2 - Non-intrinsically-safe circuits
6.12.6.3 Terminal strip X3 - Intrinsically-safe circuits
6.12.6.4 Insulation monitor of L16 EX with electric brake according to 94/9EC (ATEX 100a)
6.13 Layout of EX related components
6.14 Layout of components in control enclosure
7. Pump motor - Hydraulic system
7.1 Technical data
7.2 Motor brush inspection and replacement
7.2.1 Flameproof encosure removal and installation
