This workshop service manual covers the BT Cargo Range Forklift Truck models, including CBD 2.5, CBD 3.0, CBD 3.5, CBG 2.5, CBG 3.0, and CBG 3.5. BT, now part of Toyota Material Handling, is recognized for producing robust and reliable material handling equipment. The Cargo Range represents versatile forklifts designed for various logistics and warehouse applications, featuring advanced electronic hydrostatic transmissions and optional Kubota or Continental engines. These trucks are engineered for durability and efficiency, making them a trusted choice for demanding operational environments.
This comprehensive 120-page manual in English provides detailed guidance on the operation, maintenance, and repair of your BT Cargo Range forklift. It covers essential systems such as the powertrain, brakes, electrical, and hydraulic systems, along with chassis and running gear. Specific procedures for engine and transmission maintenance, brake system checks, steering adjustments, and mast and fork inspections are included. The manual also offers in-depth troubleshooting, diagnostics for electronic control systems like the TCS, and calibration procedures, ensuring that technicians and owners can effectively maintain the vehicle's performance and safety.
Original Illustrated Factory Workshop Service Manual for BT Cargo Range Forklift Truck Type CBD, CBG.
Original factory manuals for BT Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
CBD 2.5
CBD 3.0
CBD 3.5
CBG 2.5
CBG 3.0
CBG 3.5
Format: PDF, 120 Pages
Language: English
Contents:
TECHNICAL DATA
OPERATORS SEAT
Pedals version
Service brake
DASHBOARD
Dashboard indicator
Parking switch
Truck start up
Set of levers - Load handling
Capacity plates
ENDOTHERMIC ENGINE
KUBOTA ENGINE
Kubota engine data
Continental engine data
Oil change and engine oil filter replacement
Topping up with coolant
Air filter
Cyclone prefilter
Engine running-in
ELECTRONIC HYDROSTATIC TRANSMISSION
Example of a closed loop hydrostatic transmission
Operation of the variable displacement pump with axial pistons
Operation of the electronic hydrostatic system
Description of the main functions
HYDRAULIC DIAGRAM
HYDROSTATIC PUMP
HYDRAULIC MOTOR
HYDROSTATIC TRANSMISSION MAINTENANCE
Replacing the filter and changing the transmission oil
BRAKES
Diagram of the service brake and the parking brake systems
Checking the service brake
Releasing the brakes for towing of the truck
ELECTRIC SYSTEM
Battery
Electric components
Fuse holding panel
Engine actuator
Potentiometer and microswitches
Rotary / Linear potentiometer
Wiring diagrams
MENUS AND PARAMETERS FOR THE TCS SYSTEM
CALIBRATION
Calibration and first start up of the transmission system
DISPLAY
PUMP CUSTOMIZED
ENGINE CUSTOMIZED
FAULT DETECTED
INFORMATION / PH PARAMETERS
EPROM RESET
Troubles occuring while calibrating
System faults and failures
Troubleshooting
WHEELS / TYRES
Safety of wheels and rims while using the truck
STEERING UNIT
Steering control
Steering axle
Bearings adjustment
HYDRAULIC DISTRIBUTOR
MASTS
Description of the cylinder components
Cylinder inspection procedures
Lubrication
Installation checks safety specifications
Safety limit stops of the fork mounting carriages
Chains inspection
Fork inspection
LIFTING THE TRUCK
Hooking points
TABLES
Table for oil and grease specifications
Table for the truck maintenance during the running-in stage
Table for the maintenance schedule.
Original Illustrated Factory Workshop Service Manual for BT Cargo Range Forklift Truck Type CBD, CBG.
Original factory manuals for BT Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
CBD 2.5
CBD 3.0
CBD 3.5
CBG 2.5
CBG 3.0
CBG 3.5
Format: PDF, 120 Pages
Language: English
Contents:
TECHNICAL DATA
OPERATORS SEAT
Pedals version
Service brake
DASHBOARD
Dashboard indicator
Parking switch
Truck start up
Set of levers - Load handling
Capacity plates
ENDOTHERMIC ENGINE
KUBOTA ENGINE
Kubota engine data
Continental engine data
Oil change and engine oil filter replacement
Topping up with coolant
Air filter
Cyclone prefilter
Engine running-in
ELECTRONIC HYDROSTATIC TRANSMISSION
Example of a closed loop hydrostatic transmission
Operation of the variable displacement pump with axial pistons
Operation of the electronic hydrostatic system
Description of the main functions
HYDRAULIC DIAGRAM
HYDROSTATIC PUMP
HYDRAULIC MOTOR
HYDROSTATIC TRANSMISSION MAINTENANCE
Replacing the filter and changing the transmission oil
BRAKES
Diagram of the service brake and the parking brake systems
Checking the service brake
Releasing the brakes for towing of the truck
ELECTRIC SYSTEM
Battery
Electric components
Fuse holding panel
Engine actuator
Potentiometer and microswitches
Rotary / Linear potentiometer
Wiring diagrams
MENUS AND PARAMETERS FOR THE TCS SYSTEM
CALIBRATION
Calibration and first start up of the transmission system
DISPLAY
PUMP CUSTOMIZED
ENGINE CUSTOMIZED
FAULT DETECTED
INFORMATION / PH PARAMETERS
EPROM RESET
Troubles occuring while calibrating
System faults and failures
Troubleshooting
WHEELS / TYRES
Safety of wheels and rims while using the truck
STEERING UNIT
Steering control
Steering axle
Bearings adjustment
HYDRAULIC DISTRIBUTOR
MASTS
Description of the cylinder components
Cylinder inspection procedures
Lubrication
Installation checks safety specifications
Safety limit stops of the fork mounting carriages
Chains inspection
Fork inspection
LIFTING THE TRUCK
Hooking points
TABLES
Table for oil and grease specifications
Table for the truck maintenance during the running-in stage
Table for the maintenance schedule.
