This manual covers the Toyota (BT) Electric Pallet Truck, model 6HBW20, for serial numbers 17001 and up. This industrial material handling equipment is part of Toyota's renowned line of reliable and ergonomically designed products. Built with robust engineering, the 6HBW20 is designed for efficient operation and longevity in demanding environments. Its electric powertrain, powered by a battery system, ensures quiet and emission-free operation, making it suitable for various warehouse and logistics applications.
The Original Illustrated Factory Workshop Service Manual provides comprehensive information for the maintenance, operation, and repair of the Toyota Electric Pallet Truck. It details electrical systems, hydraulic systems, the drive unit, lift motor, control handle, and safety features. The manual includes planned maintenance schedules, daily checks, and periodic service intervals based on operating hours. Extensive troubleshooting guidance, component replacement procedures, electrical connector identification, and fault code analysis are provided to assist technicians and owners in maintaining optimal performance and addressing potential issues.
Original Illustrated Factory Workshop Service Manual for Toyota Electric Pallet Truck Type 6HBW.
Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
6HBW20 sn 17001 and up
Language: English
Format:PDF
236 Pages
Contents:
How to Use This Manual
Map of the Manual
ManualDesign
Table of Contents
STARTPage
Safety
Definitions
Generalsafe ty
Battery Safety
JackingSafe ty
Tie-down for Transport
Towing
Welding Safety
Systems Overview
Truck Model Identification
Vehicle Specifications
General System Data
Special Tools
Theory of Operation
Planned Maintenance
Maintenance Guidelines
Maintenance Manual
Daily
Every Month or 200 Operating Hours
Annually or Every 2400 Operating Hours
Grease Fittings
Troubleshooting
How to Use This Chapter
Electrical Troubleshooting Guidelines
Hydraulic Troubleshooting Guidelines
Definitions
Electrical Connector Locator Chart
Programmable Maintenance Tool (PMT)
Faultcodes
List of Troubleshooting Charts
Troubleshooting Flowcharts
Component Procedures
List of Component Procedures
Component Locator Photos
Tractor Cover
Battery
Power Cables
Wiring Harness
Diodes
Fuse
Circuit Breaker
Switches (General)
Control Handle Switches
Main ON/OFF Switch
Keyswitch
Brake (Deadman) Switch
Lift-Limit Switch
Hydraulic Solenoid
Gauges
Control Handle
Horn
Motor Controller
Contactors
Brake
MotorsGeneral
Drive Motor
Driveunit
Hydraulic Components
Hydraulic Fluid
Adjusting Hydraulic Pump Relief Valve Pressure
Hydraulic Cylinder
Hydraulic Unit
LiftMotor
Cold Storage Conditioning
Appendix
Lubrication Equivalency Chart
Torque Chart Standard
Torquechart-Metric
Decimal Equivalent Chart
Standard/Metric Conversions
Schematics
Index
Original Illustrated Factory Workshop Service Manual for Toyota Electric Pallet Truck Type 6HBW.
Original factory manuals for Toyota (BT) Forclift Trucks, contains high quality images, circuit diagrams and instructions to help you to operate, maintenance and repair your truck. All Manuals Printable, contains Searchable Text and Navigation Bookmarks
Covered models:
6HBW20 sn 17001 and up
Language: English
Format:PDF
236 Pages
Contents:
How to Use This Manual
Map of the Manual
ManualDesign
Table of Contents
STARTPage
Safety
Definitions
Generalsafe ty
Battery Safety
JackingSafe ty
Tie-down for Transport
Towing
Welding Safety
Systems Overview
Truck Model Identification
Vehicle Specifications
General System Data
Special Tools
Theory of Operation
Planned Maintenance
Maintenance Guidelines
Maintenance Manual
Daily
Every Month or 200 Operating Hours
Annually or Every 2400 Operating Hours
Grease Fittings
Troubleshooting
How to Use This Chapter
Electrical Troubleshooting Guidelines
Hydraulic Troubleshooting Guidelines
Definitions
Electrical Connector Locator Chart
Programmable Maintenance Tool (PMT)
Faultcodes
List of Troubleshooting Charts
Troubleshooting Flowcharts
Component Procedures
List of Component Procedures
Component Locator Photos
Tractor Cover
Battery
Power Cables
Wiring Harness
Diodes
Fuse
Circuit Breaker
Switches (General)
Control Handle Switches
Main ON/OFF Switch
Keyswitch
Brake (Deadman) Switch
Lift-Limit Switch
Hydraulic Solenoid
Gauges
Control Handle
Horn
Motor Controller
Contactors
Brake
MotorsGeneral
Drive Motor
Driveunit
Hydraulic Components
Hydraulic Fluid
Adjusting Hydraulic Pump Relief Valve Pressure
Hydraulic Cylinder
Hydraulic Unit
LiftMotor
Cold Storage Conditioning
Appendix
Lubrication Equivalency Chart
Torque Chart Standard
Torquechart-Metric
Decimal Equivalent Chart
Standard/Metric Conversions
Schematics
Index
