This workshop service repair manual covers the CLARK CDP 100 Series Forklift Truck, including models CDP100, CDP110, CDP120, CDP130, CDP130S, CDP140, CDP140S, CDP150, CDP160, and CDP164. These robust forklifts are equipped with a 5.9L 6-Cylinder, Water-Cooled, Turbocharged Diesel Engine, known for its reliability and performance in demanding industrial applications. Clark has a long-standing reputation for producing durable material handling equipment, and the CDP 100 Series exemplifies this commitment, designed for heavy-duty operational efficiency and longevity.
This comprehensive manual provides detailed information for maintaining and repairing your CLARK CDP 100 Series Forklift Truck. It covers all essential systems, including the engine, drivetrain, hydraulics, electrical components, chassis, and braking systems. Inside, you will find general information, safety precautions, specifications, periodic maintenance schedules, lubrication charts, special tools, tightening torques, and detailed repair and diagnostic procedures. The manual is designed to assist professional mechanics, maintenance technicians, and owner-operators in performing all levels of service, from routine maintenance to complex repairs, ensuring optimal performance and extending the service life of the equipment.
CLARK CDP 100 110 120 130 140 150 160 164 FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED:
CLARK CDP100, CDP110, CDP120 MODEL FORKLIFT TRUCK
CLARK CDP130, 130S, CDP140, CDP140S MODEL FORKLIFT TRUCK
CLARK CDP150, CDP160, CDP164 MODEL FORKLIFT TRUCK
ENGINE COVERED:
5.9L 6-CYLINDER, WATER-COOLED, TURBOCHARGED, 5.9BT DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
ENGINE REMOVAL
ENGINE REPLACEMENT
AIR INDUCTION SYSTEM
ALTERNATOR SYSTEM
BRAKE SYSTEM
COOLING SYSTEM
COUNTERWEIGHT SYSTEM
AIR CLEANER SYSTEM
DECALS SYSTEM
DRIVE AXLE SYSTEM
EGS SYSTEM
ELECTRICAL SYSTEM
ENGINE (DIESEL)
FUEL SYSTEM
HYDRAULIC CONTROL VALVE
INSTRUMENT PANEL
LIFT CYLINDER SYSTEM
3 SPEED CLUTCH & GEAR ARRANGEMENT
ALTERNATOR SYSTEM
ELECTRICAL TOOLS
PROP SHAFT SYSTEM
PARKING BRAKES SYSTEM
OIL CHANGE SYSTEM
RADIATOR SYSTEM
SAFETY SYSTEM
SHEET METAL & CHASSIS
SHOP SUPPLIES
STARTER SYSTEM
STEER AXLE SYSTEM
STEERING COLUMN AND GEAR
TILT CYLINDERS SYSTEM
STEERING CYLINDER
TRANSMISSION SYSTEM
TUNE-UP SYSTEM
UNIVERSAL JOINT SYSTEM
UPRIGHTS, CARRIAGES, FORKS
WATER PUMP SYSTEM
WHEELS AND TIRES SYSTEM
TANDEM COOLING PUMPS
HYDRAULIC CONTROL VALVE
TROUBLESHOOTING
ELECTRICAL WIRING
HYDRAULIC DIAGRAMS
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
CLARK CDP 100 110 120 130 140 150 160 164 FORKLIFT TRUCK WORKSHOP SERVICE REPAIR MANUAL
THIS MANUAL IS COMPATIBLE WITH THE FOLLOWING COMPUTER OPERATING SYSTEMS:
# ALL WINDOWS OPERATING SYSTEM
# ALL MAC OPERATING VERSION
YOU NEED THE ADOBE ACROBAT READER TO VIEW THE DOCUMENT AS THE MANUAL IS PDF FORMAT. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM Adobe Acrobat website
AS THIS MANUAL IS COMING TO YOU IN ZIP FORMAT, YOU NEED TO EXTRACT THE FILE BEFORE USE BY USING WINZIP OR WINRAR SOFTWARE. IF YOUR COMPUTER DON'T HAVE THIS APPLICATION YOU CAN DOWNLOAD AND INSTALL IT FREE FROM zip website
MODEL COVERED:
CLARK CDP100, CDP110, CDP120 MODEL FORKLIFT TRUCK
CLARK CDP130, 130S, CDP140, CDP140S MODEL FORKLIFT TRUCK
CLARK CDP150, CDP160, CDP164 MODEL FORKLIFT TRUCK
ENGINE COVERED:
5.9L 6-CYLINDER, WATER-COOLED, TURBOCHARGED, 5.9BT DIESEL ENGINE
CONTENTS:
GENERAL INFORMATION
GENERAL PRECAUTIONS
SPECIFICATIONS
PERIODIC MAINTENANCE
SPECIAL TOOLS
TIGHTENING TORQUE
LUBRICATION CHART
ENGINE REMOVAL
ENGINE REPLACEMENT
AIR INDUCTION SYSTEM
ALTERNATOR SYSTEM
BRAKE SYSTEM
COOLING SYSTEM
COUNTERWEIGHT SYSTEM
AIR CLEANER SYSTEM
DECALS SYSTEM
DRIVE AXLE SYSTEM
EGS SYSTEM
ELECTRICAL SYSTEM
ENGINE (DIESEL)
FUEL SYSTEM
HYDRAULIC CONTROL VALVE
INSTRUMENT PANEL
LIFT CYLINDER SYSTEM
3 SPEED CLUTCH & GEAR ARRANGEMENT
ALTERNATOR SYSTEM
ELECTRICAL TOOLS
PROP SHAFT SYSTEM
PARKING BRAKES SYSTEM
OIL CHANGE SYSTEM
RADIATOR SYSTEM
SAFETY SYSTEM
SHEET METAL & CHASSIS
SHOP SUPPLIES
STARTER SYSTEM
STEER AXLE SYSTEM
STEERING COLUMN AND GEAR
TILT CYLINDERS SYSTEM
STEERING CYLINDER
TRANSMISSION SYSTEM
TUNE-UP SYSTEM
UNIVERSAL JOINT SYSTEM
UPRIGHTS, CARRIAGES, FORKS
WATER PUMP SYSTEM
WHEELS AND TIRES SYSTEM
TANDEM COOLING PUMPS
HYDRAULIC CONTROL VALVE
TROUBLESHOOTING
ELECTRICAL WIRING
HYDRAULIC DIAGRAMS
A full comprehensive Electronic Workshop Manual . This is Recommend for professional mechanics and even for non-experienced people who wants to save money by making the repairs themselves. This is the same type of service manual your local dealer as well as the technician use when doing a repair & servicing for your vehicle.
Reason to buy this manual:
Save forever to your hard disc because a disc become faulty anytime
No need to waste time by waiting for postal delivery
Readable by any Devices with PDF Reader
Ready to Print
High Definition diagrams
Well structured contents
Very detailed instructions
Bookmarks for every chapter
No need to install any extra software
